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  FS430: Understanding Wine and Beer
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Readings: Bamforth Chapter 7



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Brewing Yeast and Brewery Fermentation
Karl J. Siebert

Introduction
Of the main ingredients of beer (malt, hops, yeast and water), yeast has the most profound effect on flavor. It produces alcohol, CO2, and a range of esters, higher alcohols and fatty acids, many of which contribute to beer flavor. By varying the fermentation conditions, the same yeast can be used to produce very different products such as regular and light beers and malt liquors.

Yeast
In brewing, in contrast to the practice in wine making, yeast is virtually always collected after each fermentation and reused in subsequent fermentations. Brewers call the practice of adding yeast to wort 'pitching', although it most often is done by pumping a yeast slurry into the cooled, aerated wort stream as it flows to the fermenter.

Spontaneous fermentation with endogenous organisms is done rarely, and only with a few specialty products like some of the Belgian Lambics and Geuezes.

Lager yeasts throughout the world are remarkably similar and difficult to distinguish other than at the genetic level. Ale yeasts vary in cell or colony morphology (cell size or shape, colony color or appearance, etc.). Most commercial brewing yeasts are polyploid. This means they have multiple copies of each chromosome (typically estimated between 3 and 4 rather than 2); as a consequence they sporulate very poorly. That in turn essentially prevents sexual recombination (they reproduce by budding) and results in considerable genetic stability.

Fermentation
Brewery fermentations can be carried out in open or closed tanks made of a variety of materials with a range of geometries (rectangular, barrel-shaped, horizontal cylinder, etc.). The most common vessels in new large breweries are huge (as large as 5,000 bbl = 155,000 gal) stainless steel tanks of vertical cylindroconical design.

Classically, lager fermentations are carried out at cooler temperatures (8oC-15oC) than ale fermentations (15oC-18oC) and take longer. Lager fermentations: 6-12 days; ale fermentations: as fast as 3 days. At the end of a fermentation yeast flocculates and sinks to the bottom in a lager fermentation or rises to the top in an ale fermentation. Malt liquors are made with lager yeasts using fermentation temperatures that are warmer than a typical lager process; this results in a beer with more higher alcohols and esters. Secondary fermentations, either with (kraeusening) or without addition of fresh wort, are used for some products.

Beer is always safe to drink, as no pathogens can grow in it. However, brewers are very careful to avoid contamination of their culture yeast with non-culture ('wild') yeasts or bacteria, which can lead to off-flavors and hazes.


FS430 Revised 1.30.06